106 Photos - Sep 1, 2014
Photo: DOM 1045 tubingPhoto: Inserted and ready to borePhoto: First step of many. Drilled and reamed for 3 boresPhoto: ID for brassPhoto: Final bore sizePhoto: Determine final lengthPhoto: Simple drawing to build drill jigPhoto: First step on drill jigPhoto: First index holePhoto: Barrel socketsPhoto: Indexing the four socketsPhoto: Almost donePhoto: Dry fitPhoto: Photo: Photo: Aligning and silver solderingPhoto: Silver solderedPhoto: Polished flatPhoto: Finished wall thickness is .092"Photo: First cut on brand new staple gunPhoto: Photo: Entertaining optionsPhoto: Side frame, new breech and top slidePhoto: Side plate also functions as a slide railPhoto: Breech plate welded to side platesPhoto: Ready to mate to the barrel assemblyPhoto: Fitting barrel assemblyPhoto: Top slide from square tubePhoto: Needs cleanupPhoto: Before welding end capsPhoto: End caps on slide assemblyPhoto: All cleaned upPhoto: Doubles as a shaving mirrorPhoto: Lock nut at the muzzle end. Final assembly will utilize a UHMW washerPhoto: Shaft collar to lock down the pivot rodPhoto: Aluminum barrel shroudPhoto: Slide alignmentPhoto: UHMW plastic for slide guidesPhoto: Fitting to framePhoto: Ready for installing in the slide tubePhoto: Installed and alignedPhoto: Without barrel shroudPhoto: With shroudPhoto: It's big:(Photo: Removed excess weight in side platesPhoto: Photo: Indexing pin welded inPhoto: Slide in indexing positionPhoto: Ready for mating to staple gunPhoto: Side viewPhoto: Ground smoothPhoto: Photo: Photo: Photo: Inertial firing pin on a robust springPhoto: Initial slide lock and trigger safetyPhoto: Laser pointer, why not? Moved to a top location later on.Photo: Test fire with a no load shellPhoto: Vise Grip (Quick Grip) added and spacer rings for barrel shroud. Raw steel brushed.Photo: Hides scratchesPhoto: Photo: Photo: Photo: A small mod, the grip was moved back .25" and the trigger moved ahead by 1.125". Easier to squeeze.Photo: Complete Kaulkinator (K-441)
4 X .410Photo: Broken downPhoto: Fully assembled, with laser sight and sling installed.Photo: Laser onPhoto: A small mod, the grip was moved back .25" and the trigger moved ahead by 1.125". Easier to squeeze.Photo: Photo: Photo: Photo: Added a slide and secondary trigger lock to foil inquisitive hands. Also shortened and powder coated the barrel shroud.Photo: Photo: Photo: Photo: Photo: New purpose for an old machinePhoto: Photo: Which was used to make this and...Photo: thisPhoto: Photo: .025 rod bent to a 90 degree and inserted into a matching holePhoto: Form along marks that were transferred from a taut wire with the desired twist/lengthPhoto: A left hand and a right handPhoto: Photo: Photo: Photo: Photo: Photo: Photo: Photo: Photo: Photo: Photo: Photo: Photo: Photo: Photo: Photo: Photo: Photo: Photo: Photo: Photo: