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Mark Smith
Works at PPE/Northrop Grumman
Lives in Friendswood TX
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82 people
Louis Lee's profile photo
International Chemical Safety Data Solution's profile photo
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Rasheed Hooda's profile photo
Andrei Petukhov's profile photo
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Work
Occupation
Eng/O&M/ESH/Project Mgmt
Employment
  • PPE/Northrop Grumman
    Eng/O&M/ESH/Project Mgmt, present
Basic Information
Gender
Male
Story
Introduction
MARK F. SMITH, MBA, PE
16727 Lighthouse View Drive, Friendswood, TX 77546 • (281)317-1543 • mfsmith@mpinet.net
 
HIGHLY SUCCESSFUL EXECUTIVE in Engineering/Operations/Maintenance, Business Development/Turnarounds/ Startups, & EPC/ESH/Project/P&L Management (Oil & Gas/Power/Chemical, Nuclear/Defense, Semiconductor/Paper/ Pharmaceutical, Construction, Consulting). 
•$600+ million/yr savings by eliminating OSHA/EPA violations. 
•$200+ million/yr profit by doubling plant capacities.
•$200+ million/ship savings by eliminating 75+% rework. 
•$100+ million savings by preventing oil & gas capital project shutdowns. 
•$75+ million savings by using reconditioned process equipment.
•$25+ million/yr savings by eliminating 50+% rework in semiconductor facility.
•Managed/constructed/designed $3 billion production facilities.
•Managed $800+ million capital catastrophic audits. 
•Results-Driven Leader: Adept at capitalizing on opportunities/analyzing needs/solving problems/managing teams.
•BS/MS/PhD work ChE, MBA, PE.  Managed 500+ person staffs/teams.
•Outstanding Communication, Technical, & Management skills.
 
CRITICAL SKILLS                      
Operations Engineering, Maintenance Process Projects Construction Business Development Startups Turnarounds Consulting EPC Manufacturing ESH PSM Maritime Offshore Oil & Gas Refinery Chemical Alternative Energy Renewables Power Nuclear Defense Semiconductor Pharmaceutical Pulp Paper SAP ERP Six Sigma HAZOP PHAs P&IDs PFDs Process Simulation AutoCAD PROE PE MBA Communication Leadership DTM
 
PROFESSIONAL EXPERIENCE
Eng/O&M/ESH/Project Mgr at PPE/NORTHROP GRUMMAN, EPC/refinery/maritime/offshore             2003-Present.
•Managed/directed $3 billion engineering/operations & maintenance/reliability/ESH/capital projects.
•$200+ million/ship savings by implementing engineering/six/sigma/reliability systems & eliminating 75+% rework.
•$100+ million savings by preventing oil & gas capital project shutdowns/eliminating bottlenecks. 
•$75+ million savings by using reconditioned process equipment at a substantially reduced price over new equipment.
•Led/directed engineering project management for oil & gas/chemical/alternative energy clients (Tyson/Alcoa).
•Implemented/improved: engineering/six sigma/SPC/design/reliability/EHS/maintenance/operations systems.
•Implemented ESH/inventory control systems (due to 3 staph infections/month).  Simulated processes (WinSim).
•Business Development: Issued $50+ million capital project proposals.  Sized relief devices (by modeling release scenarios).
 
Sr. Systems/Eng Mgr at PRAXAIR/SAIC/WORTH, industrial gases/semiconductors/EPC    2000-2002.
•Managed engineering/ESH/operations for $1.4 billion semiconductor/aeronautical/VX/construction processes.
•$25+ million/yr savings by eliminating 50% rework (materials/valves/piping/engineering). 
•Improved/implemented: engineering/maintenance/MRP/ISO/operations systems.
•Determined system component chemical compatibility/lifecycle. 
•Tested/modeled HVAC/pipe flow efficiency for semiconductor material delivery cabinets/valve manifold boxes.
•Implemented: design systems, PHAs (crane/propellant/VX), & ESH/JSA/investigation programs (due to 3 fatalities).
 
Process Engineer/ESH Manager at MILLENNIUM CHEMICALS, chemicals/pigments    1995-1999.
•Managed engineering/ESH/operations for six titanium dioxide pigment production facilities.  Directed capital projects.
•$200+ million/yr profit by doubling plant capacities.
•Commissioned: reactors/conveyers/spray dryers/pumps/compressors/vessels/cooling towers/scrubbers. 
•Determined capital project feasibility/EVA reports (ore/coke silos, ore blend, CWC, steam/chlorine reduction).
•Used six sigma/SPC/TQM/SAP to improve/troubleshoot daily production activities (Finishing/Chlorination, QA/Lab).
•Increased PSM program compliance from 50% to 100%  ($300,000 savings by internally developing programs).
•Conducted/revalidated PHAs/HAZOPs (3000+ action items).  Sized relief devices (by modeling release scenarios).
•Developed best practices (titanium tetrachloride release reduction, electrical classification/ventilation for fuels).
•Streamlined/enhanced Management of Change/Pre-Start-Up Safety Review/Emergency Response systems.
 
Mgmt/ESH Consultant at BOISE CASCADE/AMERICAN TAPE, paper/office supplies    1993-1995.
•Managed/implemented operations/ESH/PSM/risk management/best practice programs.
•$600 million/yr savings by eliminating OSHA/EPA violations (40% ahead of deadlines) for two tape facilities.
•$400,000 savings by internally developing PSM/risk management programs using multidisciplinary teams. 
•Increased PSM program compliance from 5% to 100% for pulp/paper mill (60% ahead of 2.5-year timeline).
 
Mgmt/Process/ESH/Eng. Consultant at JBF ASSOCIATES, risk management consulting    1991-1993.
•Managed/improved ESH/PSM/risk management programs for oil & gas/chemical/paper/nuclear/pharmaceutical clients (Exxon/BP/Chevron/Marathon, Scott/GP/IP/ Kimberly Clark/Temple Inland, Merck/Pfizer, OSHA/DOE/AIChE).
•Managed $800+ million capital catastrophic audits (20+ fatalities, 150+ injured). 
•Business Development: Published/issued $20+million proposals, two AIChE PSM/TQM papers, & 17 reports.
•Conducted PHAs: oil & gas refinery/pipeline/marine terminal/offshore HAZOPs, hydrogen FMEAs, nuclear material transfer FTA/ETA/HRAs. 
•Implemented nuclear facility restart capability/safety requirements (Oak Ridge/SRS/Hanford/Rocky Flats/ Mound).
•Developed environmental risk management consequence methods for AIChE/OSHA/DOE/Exxon. 
 
Process Engineer at WESTINGHOUSE/DUPONT, chemicals/nuclear/EPC         1987-1991.
•Managed/started up $3 billion Defense Waste Processing Facility.  Simulated DCS process procedures.  Placed organic waste storage tank in operational order.  Determined material inventories.
•Managed/started up $150 million Replacement Tritium Facility.  Installed metal hydride beds 40% ahead of schedule.  Redesigned in-bed nitrogen feed system (vital tritium accountability component).
•Managed/constructed $10 million Thermal Cycling Absorption Process for Tritium Production Facility.  Relocated to production to keep project going (due to a personnel shortage).  Changed plans/scope (increased scale/redesigned leaky aluminum column to steel) to be relevant to production's needs. 
•Managed operation of Advanced Hydride Laboratory ($4 million pilot plant).  $3 million cost savings by discovering leaky nitrogen valves.  Conducted metal hydride tests. Programmed PLC/DCS system.
 
Process Design/Development Engineer at ALAMEDA INSTRUMENTS, semiconductors/startup   1987.
•Managed/designed novel $2 million sulfuric/hydrofluoric acid reprocessors for semiconductor industry clients.
 
Process Development Engineer at CELANESE, chemicals/fibers/pharmaceuticals/alternative energy  1984-1985.
•Managed economic feasibility studies for $200+ million new/improved chemical production processes. 
•Used process simulation software (PRO II) to support economic evaluations.
•Investigated methanol as diesel fuel.  Proved coal-processing costs made methanol uneconomical.
•Developed reactive distillation software package.  Tested package (ethylene glycol/polyol production).
•Produced Ibuprofen production economical comparisons for various reaction/feedstock scenarios.
 
Industrial Intern (MS ChE Thesis) at GLAXO SMITHKLINE, pharmaceutical/specialty chemicals  1982-1983.
•Managed process development for new $1.5+ million/kg pharmaceutical product.
•Enhanced membrane fractionation between product/excess reactant by selectively binding the product with polymers.
•Developed thermodynamic model to quantify the product-polymer binding interactions.
•Analyzed experimental results using high-performance liquid chromatography & freeze-drying.
 
Development Engineer at W.R. GRACE, catalysts/chemicals       1982.
Quality Assurance Engineer at DUPONT, chemicals/electronic materials     1981.
 
EDUCATION
MBA at University of South Carolina, Distinguished Student, 3.9 GPA.     1988-1991.
PhD work Chemical Engineering at University of California, Berkeley, 3.8 GPA.      1985-1987.
MS Chemical Engineering at University of Delaware, 3.5 GPA      1982-1983.
BS Chemical Engineering at State University of New York at Buffalo, Outstanding Student, 3.9 GPA    1978-1982.
 
PROFESSIONAL ACTIVITIES
American Institute of Chemical Engineers (AIChE).
American Society of Safety Engineers (ASSE)/Section PR.  Former CSP/OHST.
Registered Professional Engineer (PE) in Michigan and Ohio.
Distinguished Toastmaster (DTM)/Competent Leader/District PR/President/Area Governor.
Top Secret Security Clearance.
Places
Map of the places this user has livedMap of the places this user has livedMap of the places this user has lived
Currently
Friendswood TX
Previously
Tonawanda NY
Links
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