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Changzhou ZEMU Machinery Technology Co., Ltd.
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Your Partner for Transformer Manufacturing
Your Partner for Transformer Manufacturing

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Changzhou ZEMU Machinery Technology Co., Ltd.'s posts

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Corrugated Steel Plate Forming and Welding Line

1. Description of Corrugated Steel Plate Forming and Welding Line
     1) Includes materials guidance, feeding, front pack, rear pack, edge folding, shearing and parts collection.
     2) The hydraulic system is automatic controlled and stable running.
     3) Human interface computer dialogue display, reasonable structure and easy in operation, labor saving (1~2 labors).
     4) Perform the process of forming, shearing and edge folding within one time when you input all operation parameters on computer unit.
 
2. Parts of Corrugated Steel Plate Forming and Welding Line
    1) Hydraulic Automatic Decoiler Machine
    2) Transformer Tank Fin Forming Machine
    3) Hydraulic Transformer Tank Fin Shearing and Hemming Machine
    4) Automatic Transformer Tank Fin Welding Machine
    5) Hydraulic Station
    6) PLC Control System
 
3. Features of Corrugated Steel Plate Forming and Welding Line
    1) Specially designed for forming and welding transformer tank fin.
    2) PLC control, fully automatic line: automated conveying, clamping and welding.
    3) Touch screen control it is easy and convenient to operate.
    4) High-speed welding, much faster than manual welding.
    5) Argon arc welding, the welding is close and the surface is very clean and smooth.
 
4. Parameters of Corrugated Steel Plate Forming and Welding Line
    1) Plate width: 300mm-1600mm
    2) Plate thickness: 0.5mm-1.75mm
    3) Corrugation height: 50mm-400mm
    4) Forming speed: 3-4fins/min
    5) Corrugation pitch: >=45mm

If you are interested in our machines, kindly contact us directly!
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2014-12-18
3 Photos - View album

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ZBJ-1400 Foil Winding Machine

1. Function of ZBJ-1400 Foil Winding Machine
    ZBJ-1400: Used for Dry-type transformer low-voltage coil winding, and amorphous alloy coil winding.  Winding width: 150-1400mm.

2. Necessary Unit Machines of ZBJ-1400 Foil Winding Machine
   1. Decoiling equipment
   2. Foil cutting device
   3. Layer insulation system
   4. Foil position detect and control system
   5. Edge insulation equipment
   6. Winding system
   7. Welding system
   8. PLC control system

3. Parameters of ZBJ-1400 Foil Winding Machine
    1. Decoiling Equipment 
        Foil inside diameter: 470mm-520mm
        Enlarge and tension spindle length: 1420mm
        Foil outside diameter: Max1000mm
        Foil Max Weight: Max. 2.5T
    2. Foil Spec
        Foil Width:150mm-1400mm
        Foil thickness: 0.5mm-2mm
    3. Foil Tension:
        Decoiling equipment tension: 450N-20000N
    4. Insulation Foil (2set)
        Inside diameter: 76mm
        Outside diameter: 400mm
        Insulation width: 170mm-1460mm
        Insulation thickness: 0.08mm-0.4mm
        Insulation tension: Max 600N(Adjustable)
   5. Winding System
       Winding speed: 0-20 RPM(program adjust)
        Foil speed: 30m/min(Max)
        Torque: 13000NM(Max)
        Electric Motor: 22KW
   6. Winding Dimension
       Winding Outside diameter: 800mm Max(not include lead wire)
       Winding Outside diameter: 1000mm Max(include leadwire)
       Winding length: 1450mm Max (not include leadwire)
       Winding length: 1700mm Max (include leadwire)
       Winding weight: 800 kg Max (include winding jig)        
   7. Machine Size: 5400 x 3300 x 2000mm

This machine is ZEMU new design for meeting customer's requirement, welcome visit our factory to inspect its function personally. Thanks!
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2014-12-15
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ZEMU company has finished the production of transformer corrugated fin MAG welding machine and the assembly manipulator for corrugated tanks, these two machines will be exported to Burma country.

If you are interested in welding machine and manipulator, please feel free to contact us. Our contact number is +8613611880735 and the email address is lyminfly@gmail.com. Waiting for your calling or emails, thanks a lot!
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2014-12-01
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Updated Technology of Transformer Corrugated Tank Manufacturing Machine

Our company has developed two different types transformer corrugated fin forming line: A type and B type.

A type corrugated fin forming machine is our standard transformer fin manufacturing machine, it's very popular both in domestic and overseas market, also many units of it has been installed successfully in different countries and areas, which we get positive feedback from those end-users who mainly are transformer manufacturers. 

Now, our company has developed B type according to foreign customers' requirement. This B type is updated based on A type machines. We have added QUICK CHANGE TOOLING SYSTEM on the corrugated fin forming unit, it can save much more time than A type in practice. The structure of B type is more reasonable, and its rigidity is stronger than A type transformer machines.

If you want to learn its details please feel free to contact us, also welcome to visit our company!

Our website: http://www.transformermachinery.com and email address is sales@transformermachinery.com.
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2014-11-25
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BW800A transformer corrugated fin production line

The transformer-fin forming production line is a fully automated production system right from raw-material input to finished product; comprising the following equipment and machinery :

    * Uncoiler
    * Straightener
    * Numerical Controlled Feeder
    * Automatic Corrugated Wall Former
    * Shearing Machine
    * Seam-Welding Machine
    * Hydraulic Vertical Bender

The production line is capable to produce transformer-fin with width up to 1600mm and height up to 400mm, with steel strip up to 1.5mm in thickness. The fin length is dependent on customer's requirement. Embossed channels and oil channels are also possible.

If you are interested in this BW800A transformer corrugated fin production line, kindly visit our website: http://www.transformermachinery.com to get more details, also please feel free to contact us by email or telephone. Our email address is sales@transformermachinery.com and the cellphone number is +8613611880735.

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Transformer corrugated radiator folding line in Guangzhou, these machines are produced by Changzhou ZEMU Machinery Technology Co., Ltd..

We design and manufacture corrugated tanks machines for the optimum production of corrugated fin walls according to our customer’s requirements.

Our corrugated steel tank lines for manufacturing transformer corrugated fins are available in a variety of designs.
The corrugated steel tank forming and welding line is the special equipment for hermetically oil filled transformer tank manufacturing. 

Our production line got the highly praise for its lasting performance, reliable quality and high efficiency by our customers who come from India, Thailand, Indonesia, Brazil and some other countries.

And its finished products transformer corrugated tank are excellent
 in quality, which has reached high-level performance.

For more information, kindly visit our website: http://www.transformermachinery.com or send us email to sales@transformermachinery.com. Thank you and waiting for your emails!

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Corrugated Fin Production Line without Spot Welding Machine 

This corrugated fin production line is the special equipment for manufacturing transformer corrugated fin walls. And Our production line got the highly praise for its lasting performance, reliable quality and high efficiency by our customers who come from India, Thailand, Indonesia, Sudan and some other countries.

Units of This Production Line
Automatic Decoiler Machine
Transformer Corrugated Radiator Former
Hydraulic Transformer Tank Fin Shearing and Hemming Machine
Automatic Corrugated Fin Seam Welding Machine
Hydraulic Station
PLC Control System

Welcome to visit our website: http://www.transformermachinery.com to get more information of this line, also please feel free to contact us by email or telephone. Our email address is sales@transformermachinery.com and the cellphone number is +8613611880735.

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MAG automatic welding machine for Burma customer

Changzhou ZEMU company is an experienced manufacturer for transformer machines , we can provide customized service according to your requirements. Now this MAG automatic welding machine is specially designed for Burma customer. 

We adopt two MAG welders to weld the seam of transformer corrugated fins, since our customer told us that it's a little difficult for them to buy pure Ar gas source in their country.

If you also have some special requirements about transformer manufacturing machines, kindly visit our website http://www.transformermachinery.com and leave a message to us 
or directly contact us by email or telephone. Our email address is sales@transformermachinery.com and the cellphone number is +8613611880735. We will try our best to provide you a smart solution. Thank you!

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Running video of transformer corrugated fin automatic welding machine 

This vehicle is a special welding machine used in transformer manufacturing industry. Corrugated fin automatic welding machine adopts air cylinder to clamp the fins. Driven by servo motor, the welding gun can move up-and-down, and by controlling ball screw, it can adjust to fit different corrugated fin width. The machine can work continuously due to the application of air cylinder feeding. The whole electrical circuit is controlled by PLC system. The machine can run in full automation mode.

Properties of Transformer Corrugated Fin Automatic Welding Machine
a. Adopting argon TIG welder automatic welding, the welding quality of this corrugated fin automatic welding machine can be ensured.
b. The machine can be automatically controlled by PLC.
c. You can also manually operate this corrugated fin welding machine easily.

Maintenance and Packaging of Transformer Corrugated Fin Automatic Welding Machine
a. This welding machine should obey the work instruction.
b. The welding electrode of this corrugated fin automatic welding 
machine should be checked regularly.
c. Keep the machine clean.
d. This transformer corrugated fin welding machine is suitable for seaworthy packing.

Welcome to visit our website: http://www.transformermachinery.com to get more information of this machine, also please feel free to contact us by email or telephone. Our email 
address is sales@transformermachinery.com and the cellphone number is +8613611880735. Thank you!
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