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transformer core cutting
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Transformer (core) lamination cutting machine,electrical steel cutting equipment,CRGO processing equipment,silicon steel cutting machinery
Transformer (core) lamination cutting machine,electrical steel cutting equipment,CRGO processing equipment,silicon steel cutting machinery

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Silicon steel cutting machine - cut-to-length 400 lines
Email: transformercore99@gmail.com
Also called:Transformer core cutting machine, transformer lamination cutting machine, iron core laminating machine, electric steel cutting machine,
The equipment technical data:
1. Specifications of roll
A. Applicable materials: cold rolled oriented silicon steel coil
B. Material thickness: 0.23-0.35mm
C. Material width: 40-400mm
2. Finished parameters
A, cut length: 350-9000mm
B, Length Tolerance: ± 0.20mm / 2m at constant speed
C, shear angle accuracy: ± 0.05 °
D, shear burr: ≤ 0.02mm
E, punching burr: ≤ 0.02mm
3. Other parameters of the equipment
Power supply: 380V / 50Hz
B. Installed capacity: about 24KW
C. Feeding speed: about 0-121m / min
D. Drive motor:
Feeding servo motor: AC4.5KW * 1
Cutting machine servo motor: AC2KW * 2
V machine servo motor: AC2KW * 1
Step servo motor: EA1KE * 1
Punching machine servo motor: AC2KW * 1
Step servo motor: EA1KE * 1
Row of three-phase asynchronous motor: 0.55kw * 2
Conveyor three - phase asynchronous motor: 1.5KW * 1
Three - phase asynchronous motor: 1.5KW * 1
Lifting three - phase asynchronous motor: 1.1KW * 1
Three - phase asynchronous induction motor: 1.1KW * 1
Three - phase asynchronous motor: 3KW * 1



E. Area of land (approx.): 14 m long and 2.5 m wide
F. Production line direction: from right to left (in the console facing the unit)
G. Equipment Color: Bean Green with yellow
H. Working surface elevation: 930mm or so
I. Host size: 4100mm * 1100mm * 1500mm
J. Discharge rack size: 1110mm * 1200mm * 850mm
K. Conveyor Size: 2500 mm * 960 mm * 1100 mm
Second, equipment composition and overview
1. Side guide device
The use of single vertical rails to facilitate the positioning of the tape into the length of roller device.
One side of the guide rail by the manual screw to adjust the opening and closing separately, guide rail mounted on the linear guide, the feed side of the package plastic roller two.
Width range: 40-400mm
2. Servo-controlled scale device on the roller structure:
The equipment consists of roller, servomotor, timing belt reducer, base and so on.
length of pinch roller: two, the next roller for the Gcr15 material alloy steel, the quenched and tempered, polished after grinding, the outer roll on the roll of polyurethane.
Control: Delta servo drive;
drive power: Delta AC4.5KW servo motor, with the corresponding drive controller.
Upper roller can be driven and lifted manually.
3. High-speed servo-driven shear, Chong institutions
This equipment is a device which can press the strip quickly and obliquely according to the instruction.
Punching shear mode: The cutting mode is driven by two servomotors. Two crankshafts are driven respectively. Two upper knives are cut from top to bottom. The shearing speed is determined by the motor speed. The O-type press is driven by the servo motor. Crankshaft driven by the upper punch from the top down V-hole, V-type punch by the servo motor drive the crankshaft driven by the top-down punching V-notch.
Blade material: Carbide (tungsten steel) Zhuzhou Diamond brand.
V-type punching and cutting tools, guide mechanism, crankshaft, servo motor, drive motor: Delta (AC2.0KW4 only) Servo motor (2 sets) , With Taiwan to the corresponding drive controller.
4. Transmission and automatic receiving agencies
transmission transmission mechanism, automatic receiving device.
Transmission mechanism is an AC2.2KW ordinary motor drive belt will be iron-chip by the punching and cutting institutions to the receiving body of the excessive equipment.
Automatic feeding device is to transport the iron chip over the organization of the rationale, through the pneumatic opening and closing device will be different shapes of two kinds of sheet-shaped automatic separation of neat automatic stacked on the material in Taiwan. The body consists of a AC2.2KW and a 1.1KW ordinary motor as the driving force.
5. Processing speed (length 700mm equipment power 70% of cases)
Edge piece, yoke about 18 pairs / min (punching)
Edge piece, yoke about 23 pairs / min (no holes)
About 26 pairs / min (punching)
Bilateral sheet about 30 pairs / min (no hole)
In the column of about 32 tablets
Third, the basic mechanical engineering equipment
1. Placed in the plane to be fixed.
2. No buffer pits are required between the discharge unit and the unit.
4, purchased parts and major suppliers or list of origin
Serial number of purchased parts manufacturer or brand name Remarks
1 Rolling bearings Harbin
2 Cutter Diamond Carbide
3 V-type punching, punching diamond brand Carbide
4 Servo motor Delta
5 servo control system Delta motion control system
6 linear linear guide made
7 ball linear guide made
8 inverter Delta
In this case,
Pneumatic Solenoid Valve
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unicore core(distribution gap core) cutting machine similar to UCM Unicore machine form China.Email:transformercore99@gmail.com(SKYPE).
Full automatic distribution gap core cutting machine similar to Unicore from China:
(distribution gap core,distribution gap core cutting machine,distribution gap core forming machine)
This machine is developed by ourselves, designed for cutting distributed gap cores in single phase or three phase distribution transformers and instrument transformers 500kVA ~ 5000kVA.
It has flexible software similar to Unicore UCM machines, for different wound gap cores:
II Main features of Unicore distributed gap wound core cutting machine
- Suitable for both single strip or double strips feeding
- PLC control, HMI operation
- Servo feeding, bending & cutting, high precision, high speed
- Compact structure, small occupation area

III Main technical data of Unicore distributed gap wound core cutting machine:
No. Item Data
1 Max. single silicon steel strip width 410mm
2 Max. Double silicon steel strip width 190mm
3 Bending speed 300ms per bend
4 Cutting speed 300ms per cut
5 Production speed (@perimeter 2m) 6 seconds
6 Productivity (@ 8 hours per shift) 1500kg
7 Length precision 0~0.1mm @length less than 1m;
0.1~0.2mm @length more than 1m
8 Gap core increment 0.1mm
9 Bend degree 30°, 45°
9 Servo motor power 3kW x 3
10 Decoiler driving motor power 3kW, inverter control
11 Hydraulic pump motor power (hydraulic station) 2.2kW
12 Decoiler capacity Max. 1000kg
13 Total machine weight About 2500kg
14 Main machine dimension About 1000 x 1000 x 1800mm
15 Decoiler dimension About 1500 x 1000 x 1400mm
16 Air source 0.8 MPa
Main components:
1. Can produce a variety of small medium and large transformer core
2. Can produce single-phase, three-phase, three-dimensional transformer core
3. Can produce dry, oil-immersed transformer core
4. Core processing of high dimensional accuracy, simple operation and convenient
5. Machinable single, can also be processed at the same time with two silicon steel strip
6. Bending, cutting servo CNC system
7. Machine interface using human-computer interaction, intuitive and simple
8. The machine tool industry for the first time the CNC system into the transformer, the equipment as a whole high precision, good stability
9. Equipment can process the curve, the line can be produced with R-shaped silicon steel, oval, three-dimensional triangular transformer open core
10. Equipment processing core can be used to manufacture oil-immersed, dry, traction, rectifier, grounding transformers and special transformers, reactors, transformers and other products.

Unicore machine Main function description
1. Can produce a variety of small medium and large transformer core 2. Can produce single-phase, three-phase, three-dimensional transformer core 3. Can produce dry, oil-immersed transformer core 4. Core processing of high dimensional accuracy, simple operation and convenient 5. Machinable single, can also be processed at the same time with two silicon steel strip 6. Bending, cutting servo CNC system 7. Machine interface using human-computer interaction, intuitive and simple 8. The machine tool industry for the first time the CNC system into the transformer, the equipment as a whole high precision, good stability 9. Equipment can process the curve, the line can be produced with R-shaped silicon steel, oval, three-dimensional triangular transformer open core 10. Equipment processing core can be used to manufacture oil-immersed, dry, traction, rectifier, grounding transformers and special transformers, reactors, transformers and other products. KN-400: 1 processing a single group of silicon steel sheet, piece width 400MM, 2, the processing of dual-group silicon steel, 2 * width 190MM (optional) Equipment processing core burr accuracy is less than or equal to 0.02MM, length accuracy tolerance is less than or equal to 0.02mm Product processing core piece length accuracy tolerance is less than or equal 0.10mm Silicon steel sheet thickness 0.15mm-0.35mm. Bending angle of 30 degrees, 45 degrees Uncoiler Open-book shrinkage range: 450mm-520mm Open-book machine mandrel with hydraulic control Maximum load bearing 1000 kg Speed ​​control with non-contact sensor Power using AV380VA, directly from the host access.
Full automatic distribution gap core cutting machine similar to Unicore from China:
(distribution gap core,distribution gap core cutting machine,distribution gap core forming machine)
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Transformer radiator panel machine Professional production unit. Email:transformercore99@gmail.com Contact: Owen ge
Production flow of transformer radiator panel machine:
Loading material → automatic decoiling → roll forming → automatic joining (two pieces) → spot welding → double-side seam welding → terminal seam welding → double-side edge trimming → terminal cutting → unloading finished fin plate.
|transformer radiator panel making machine|transformer radiator panel making machine|transformer radiator panel making machine|transformer radiator panel making machine|
Transformer radiator panel specifications:
- Fin plate width: 320mm, 480mm 520mm 535mm
- Central distance: 500-4000mm (when less than 1200mm, can’t use automatic production method)
- Central distance error: +/-1.0mm
- Single piece bearing pressure: positive pressure≥ 0.15MPa; negative pressure≥133Kpa. No deformation.
- Oil channel clearance:
When material thickness 1.0mm: ≥11mm
When material thickness 1.2mm: ≥11.5mm
- Quantity of oil channels:
Fin plate width 320mm: 3
Fin plate width 480mm: 5
Fin plate width 520(535)mm: 6
- Suitable raw material: ST12, SPCC, DC01 cold roll steel
- Material thickness: 1.0-1.2mm
- Coil width:
Fin plate width 320mm: 335mm
Fin plate width 480mm: 495mm
Fin plate width 520mm: 535mm
Fin plate width 535mm: 550mm
|transformer radiator machine|transformer radiator machine| transformer radiator machine| transformer radiator machine| transformer radiator machine|
Transformer radiator panel machine specifications
- Capacity of the line: if the workpiece length is 2000mm, one hour can weld more than 35 pieces
- Side seam welding speed: not less than 3.5m/min
- Roll forming speed: 6.4m/min
- Spot welding speed: 1.5m/min (one-row welding); If changed to two-row welding, the whole productivity can be raised more than 70%
- Operators: 2~3
- Total power of the line: about 640kVA
- Total length of the line: about 47m
Transformer radiator panel machine contact owen ge(0086186 3272 7083)
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BRX -type frequency speed winding machine (half manual)
This winding machine is suitable for winding of transformer coils, and can also be used for winding motor coils.
This winding machine is composed of two parts which is the main engine and the tail seat.
The main engine box is made of whole cast iron, whose top is electronic counter controller,
And the upper part is gear transmission gear box, as well as the brake motor installed in the low part of the box body.

The counter of this winding machine is adopted by anti-seismic, intelligent electronic instrument. The spindle connected with the encoder, which numbers reduced as turns reversed, and the numbers increased when turn forward, the counter is accurate and reliable.
(First) It has the function of preset coil turns, so that is, when counting continuously to the preset turn, as positive rotated, the machine will shutdown automatically.
(Second) It has the memory function. Regardless the power stop time, it shows the number of turns when turn on the electricity.
(Third)It has the function of separate counting, with the value of counting metre as the criterion. No need for presetting and memory.
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transformer coil winding machine,Power transformer winding machine
This winding machine is suitable for winding of transformer coils, and can also be used for winding motor coils.
This winding machine is composed of two parts which is the main engine and the tail seat.
The main engine box is made of whole cast iron, whose top is electronic counter controller,
And the upper part is gear transmission gear box, as well as the brake motor installed in the low part of the box body.

The counter of this winding machine is adopted by anti-seismic, intelligent electronic instrument. The spindle connected with the encoder, which numbers reduced as turns reversed, and the numbers increased when turn forward, the counter is accurate and reliable.
(First) It has the function of preset coil turns, so that is, when counting continuously to the preset turn, as positive rotated, the machine will shutdown automatically.
(Second) It has the memory function. Regardless the power stop time, it shows the number of turns when turn on the electricity.
(Third)It has the function of separate counting, with the value of counting metre as the criterion. No need for presetting and memory.
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Russian customers visit Kenuo Machinery Manufacturing Co., Ltd., order full-function cut to length machine.Email: transformercore99@gmail.com Whats app:008618632727083.Structure of Swing shear V Notching step lap core cutting machine:
CRGO V notching machine is special designed for notching V-shape on the silicon steel core laminations for transformer or reactors automatically.
Also cut the silicon steel to be kinds of shape, such as right angle, bevel angle, step lap etc.
1. Inverter-controlled decoiler
2. Automatic center positioning & guiding devices
3. Swing cutting Device
4.Punching device
5. V notching device
6. Control system PLC
7. Belt transmitting table
8. Stacking table
Transformer core cutting line,Transformer core cutting machine,Transformer laminated cutting machine,Transformer laminated cutting line,Silicon steel cutting machine,Silicon steel cutting line,Silicon steel cut to lenght line,CRGO cutting machine
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