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IPCS Automation
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automation training, plc training, scada training, industrail automation, VFD Training, HMI Training, DCS Training - Cochin, Calicut, Coimbatore, Qatar ( Doha )
automation training, plc training, scada training, industrail automation, VFD Training, HMI Training, DCS Training - Cochin, Calicut, Coimbatore, Qatar ( Doha )

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Introduction:
In material handling industry it is very essential to identify and classify materials as per their characteristics from a moving conveyor. An automated system will be effective on the handling.
Items Required:
1. PLC with 4 DI & 4 DO
2. Inductive Type Proximity Switch - 1
3. Limit switch – 2
4. Electro Magnet
5. Conveyor System & motor
6. Bi Directional Motor

Working:
When the operator  Press START the system, the conveyor motor will start. The conveyor motor will stop when an object is detected by the Proximity Switch 1. Then the moving arm will rotate to the object by starting the bi-directional motor to left side. When the left side limit switch feedback is on, the motor will stop and electromagnet fixed at the tip of the arm will be activated. Then the object is attracted and held in the magnet. The Motor will start to move on the right side. When the right side limit switch is active motor will stop and the electromagnet will get deactiavted.Thus the object held in the arm will get dropeed in to the box. Again the conveyor system will start moving and the process repeat untill the operator stop the process.
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Web server
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Modern automation technology increasingly integrates internet technologies with Ethernet-based PLCs , for example, direct access to the PLC system via the intranet. During the test and commissioning phase, the commissioning engineer wants to have flexible access to the CPU; individual data are to be visualized during operation for diagnostic purposes: For access mechanisms via the internet or intranet it is reasonable to use already existing standards such as the http technology, standard web browsers and common "languages" such as HTML or JavaScript. SIMATIC CPUs with PROFINET interface provide the opportunity to access variables of the CPU with the help of web pages provided by the system. The integrated web server of the S7-CPU is accessed via a standard web browser. In addition to the standard mechanisms of the web page such as identification, diagnostic buffer, module status, communication, variable status and data log, individual web pages can be designed and called for your particular application.
 
The Web server provides Web page access to data about your CPU and to the process data within the CPU. With these Web pages, you access the CPU with the Web browser of your PC or mobile device. The standard web pages allow authorized users to perform a variety of functions:
● You can change the operating mode (STOP and RUN) of the CPU.
● You can monitor and modify the status of the PLC tags.
● You can view and download any data logs being collected by the     CPU.
● You can view the diagnostic buffer of the CPU
 
The Web server also allows you to create user-defined Web pages that can access CPU data. Use the HTML editor of your choice to create these pages, and then download them to the CPU from where they are accessible from the standard Web pages.
 
The process involves following steps:   
1.      Create the HTML pages with an HTML editor, such as Microsoft Frontpage

2.      Include AWP commands in the HTML code: The AWP commands are a fixed set of commands for accessing CPU Information.

3.      Configure STEP 7 to read and process the HTML pages.

4.      Generate the program blocks from the HTML pages.

5.      Program STEP 7 to control the use of the HTML pages.

6.      Compile and download the program blocks to the CPU.

7.      Access the user-defined Web pages from your PC or mobile device.
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AUTOMATIC SOLAR TRACKING SYSTEM USING PLC & SCADA
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The solar tracker is used to orient various payloads toward the sun in order to trap the energy to the maximum extent. Payloads can be photovoltaic cells, reflectors, lenses or other optical devices. This tracker circuit finds the sun at dawn, follows the sun during the day, and resets for the next day. Here the payload is a Solar Photo Voltaic Panel. Sunlight has two components, the "direct beam" that carries about 90% of the solar energy, and the "diffuse sunlight" that carries the remainder .The diffuse portion is the blue sky on a clear day. As the majority of the energy is in the direct beam, maximizing collection requires the sunlight to fall straight onto the panels as long as possible. This is where the tracker comes.
The tracker is basically a mechanical device consisting of an induction motor and moves according to the command from the controller in response to the sun’s direction. The controller used is Programmable Logic Controller (PLC).
Speed and direction of the motor is controlled by the V/f Drive. The tacking is done by programmed Time-Delayed movement of the panel throughout the day. The delay is set in the PLC and the step-by-step movement is achieved by proximity sensor which senses the teeth of a Cog wheel there by providing the feedback to the PLC.
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::::::: Application of computer and modern automation System for Protection and optimum use of High Voltage power transformer :::::::
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High voltage power transformer is widely used in all over the world as generation of electrical power in either voltage level. In power-transformer lots of equipment working together like cooling fan, Buchholz relay, breather, bushing, differential relay and so on. So it is necessary to find out problems occur in it and to eradicate them as early as possible so the high cost of High voltage power transformer does not get damage and optimum use. Here we should focus how to diminish and operate them in smarter way. In this paper an attempt has been made to elaborate the use of computer and modern automation system for protection and optimum use of High voltage power transformer, its advantages and cost effectiveness. Programmable logic controllers (PLC) can be used for control & automation of High voltage power transformer. The main reason for 
this is cost effectiveness and optimum use. Various functions and controls can be achieved by programming the PLC. They can be used for full plant automation including governing of auto-operation includes cooling fan, control, oil level control, automatic start/stop of pump, transformer oil leakage control, replacement of Buchholz relay by pressure sensor control, start/stop of auxiliary systems, and protection requirement etc Functions other than control like continuous monitoring, data recording, instrumentation and protections can also be performed. For remote operation, 
communication with PLC can be performed. For continuous monitoring purpose, a personal computer can be interfaced with PLC and continuous data can be recorded regularly.
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::::::: Application of computer and modern automation System for Protection and optimum use of High Voltage power transformer :::::::
........................................................................................................................................
High voltage power transformer is widely used in all over the world as generation of electrical power in either voltage level. In power-transformer lots of equipment working together like cooling fan, Buchholz relay, breather, bushing, differential relay and so on. So it is necessary to find out problems occur in it and to eradicate them as early as possible so the high cost of High voltage power transformer does not get damage and optimum use. Here we should focus how to diminish and operate them in smarter way. In this paper an attempt has been made to elaborate the use of computer and modern automation system for protection and optimum use of High voltage power transformer, its advantages and cost effectiveness. Programmable logic controllers (PLC) can be used for control & automation of High voltage power transformer. The main reason for 
this is cost effectiveness and optimum use. Various functions and controls can be achieved by programming the PLC. They can be used for full plant automation including governing of auto-operation includes cooling fan, control, oil level control, automatic start/stop of pump, transformer oil leakage control, replacement of Buchholz relay by pressure sensor control, start/stop of auxiliary systems, and protection requirement etc Functions other than control like continuous monitoring, data recording, instrumentation and protections can also be performed. For remote operation, 
communication with PLC can be performed. For continuous monitoring purpose, a personal computer can be interfaced with PLC and continuous data can be recorded regularly.
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:::::Remote Control Switch on fingertips ::::::
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Communications between deaf mute and a normal person have always been a challenging task.    The project aims to facilitate people by means of a glove based deaf mute communication interpreter system. The glove is internally equipped with five flex sensors, tactile sensors and accelerometer. For each specific gesture, the flex sensor produces a proportional change in resistance and accelerometer measures the orientation of hand.         The processing of these hand gestures is in Arduino. The concatenation of letters to form words is also done in Arduino. In addition, the system also includes a text to speech conversion (TTS) block which translates the matched gestures i.e. text to voice output
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IMPLEMENTING OF HEAT TREATING TEMPERATURE MONITORING AND MANAGEMENT SYSTEM FOR ROLLER

Synopsis:-
In industrial production , special processing  of parts is often required. If Computer and  soft system controlled automatically parts process, that will guarantee the quality  of parts and reduce resource consumption. The roller used in the industry of  Ship building requires a considerable degree of toughness and wear-resistant, it mainly includes the processing of both quenching and tempering heat treatment. Temperature collecting and displaying system on PC is introduced. The system offsets short comings that traditional roller heat treatment control system can only show timely temperature and temperature changes cannot be preserved. That method can provide detailed information for further analysis of roller heat treatment process and ensure the quality of roller. First, the article expounded the roller heat treatment process and then explain some key issues in detail  includes  status changes, invalidate start up, temperature collect, temperature information  store and query.

Tools required : -
PLC
SCADA
SENSORS
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IPCS | Automation Training - PLC Training, SCADA Training, DCS Training, HMI Training, VFD Training, Control Panel Designing, Calibration Training, EMBEDDED Training - signed an MoU with SNS college of Engineering and Technology for their Training and Placements.
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2014-10-10
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Future of Automation -PLC,SCADA,DCS,VFD in Mining Industry!!!
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FREE ONE DAY WORKSHOP ON INDUSTRIAL AUTOMATION
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